Instant Tea Plant

SSP has designed advanced 'instant tea plants' to manufacture instant tea from tea leaves. Instant Tea powder is the fully soluble solid of tea that has emerged as a new and fast growing product in every country. The various processes involved in the production with our instant tea plant include- extraction, separation of waste, evaporation and spray drying.

Fresh Green leaves of the plant Camellia Sinensis is one of the main raw materials for this instant tea production. This type of plant is available throughout the year in abundance.

The Process

Instant tea is manufactured from black tea by extracting the brew from processed leaves, tea wastes or undried fermented leaves.
The extract is concentrated under low pressure, and dried to a powder by any of the processes including freezing, drying, spray-drying and vacuum-drying
Low temperatures is used to minimize the loss of flavor and aroma

Instant green tea are manufactured by similar methods but hot water is used to extract liquor from powdered leaves. Instant tea needs to be stored in airtight containers or bottles, because they absorb moisture very quickly.

The equipment that we manufacture for instant tea production is state-of-the-art and have been constantly been upgraded from time to time. Plant size can vary from a minimum of 5 kg/hr of instant tea to a very large capacity of 1000 kg/hr. The plant is made of complete Stainless Steel wherever product is in touch, eliminatingany chance of corrosion. The space required for a plant of this size is generally 500 sq. yard.

Instant Coffee Plant

Approximately 90% of world coffee production is represented by the species Coffee arabica; about 9% by, the species Coffee Robasta; with minor production from the species Coffee libericia.

SSP has designed and supplied coffee extractors, aroma recovery systems, evaporators, spray dryers, agglomerators to quite a large number of instant coffee manufacturers in India which are running sucessfully. SSp offers the most energy efficient soluble coffee processing technology and are in a position to supply upto 15 TPD instant coffee production plant. Plants with smaller capacities are also available e.g. 50 kg/hr, 100 kg/hr, 150 kg/hr, 200 kg/hr and 250 kg/hr of powder production capacities.
For more information please visit : http://www.coffeeprocessing.com

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Coffee Creamer Plant

Coffee Creamer Plant is designed to utmost perfection. Excellent construction design and operational ease features of this plant are further enhanced with its smooth and hassle free operations. Now you can perk up your cup of coffee and enhance your java enjoyment by preparing the coffee creamer. SSP supplies total plant on turnkey basis that carries out complete processes ranging from mixing of ingredients to spray drying for production of instant powder.

Non dairy creamer / coffee whitener normally consist of:

Maltose syrup - 60 to 64.5%
Corn / Palm Oil - 30.8 to 35%
Sodium Caseinate - 2.1 to 2.5%
Emulsifying agent - 0.05%
Moisture - 2.5%

The final specification of coffee creamer which is instantly soluble free flowing white powder are as under:

Moisture - 2.5 to 3.0%
B.D - 0.35 to 0.5 g/cc
Mean particle size - 150 µ (micron)
Solubility index - 0.1 to 0.5

The manufacturing process has the following steps:

Mixing of ingredients
Homogenization of mixture
Spray drying

Plant operations:
The canisters, stacked in layers on a pallet, are placed on a rotary table that discharges into a downward chute made of twisted metal rods.

The worker can manually place a scoop into each canister as it passes on through the conveyor. The row of cans pass beneath a rotary auger filler set to deposit the correct quantity of coffee. After filling, the canisters pass through a can seamer that applies a metal bottom. This is followed by a ink-jet coder that prints the manufacturing date to the metal bottom.

After this, the twister sets the canisters upright on the conveyor that are conveyed to an applicator for plastic overcaps. Side belts move the cans through the unit and the over-caps are fixed on the top portion of the foil membrane. Finally, the cans are delivered to a rotating accumulation table.

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Product Range
Malt & Malt Extract Plant	Spirulina Algae Powder Plant	Egg Powder Plant	Instant Tea Plant
Instant Coffee Plant	Coffee Creamer Plant	Herbal Extraction Plant	Honey Processing Plant
Coconut Milk Processing Plant	Vegetable Dyes	Starch & Its Derivatives

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